INSERTEC Blog EN

The Insertec team invites you to attend the streaming "The world needs aluminium" offered by Erman Car on 08/10/2021 from 17H (Madrid).

During the months of July & August 2021 we have conducted several repairs from minor to mayor ones in many industries. This is the pick season for installation and onsite repairs. This is a hard season as the all the jobs must be conducted in a short time and with a precise management: Getting t ...

In the competitive aluminium recycling market, scrap requires efficient melting and descaling systems to achieve high metal recovery with a fast return on investment while complying with the strictest environmental requirements.

On 11th September, the ETEKINA Project has taken another step towards energy savings: the system was brought to nominal temperatures with Brunnel's v.B.. After this milestone, Fagor Ederlan and Insertec, in collaboration with Brunel University London and Ikerlan, will continue with the tests on the different ways of using the system.

Thank you for your trust! We will continue with our news, monographs, solutions and opinions about the world of recycling. We will make it worth your while.

During July 2021, Insertec RSI has conducted a new record lining in precast shapes almost complete 40t tilting type rotary furnace TTRF. In 7days the furnace has been cooled down, demolished, lined, dried and start production.

When a coreless induction furnace is lined with a dry silica mass, even though the exposure time for the installers is short, significant concentrations of Respirable Crystalline Silica (RCS) can be produced, which makes the use of Personal Protective Equipment (PPE) mandatory, and in particular, Respiratory Protective Equipment (RPE).

We want to associate the rotary furnace with an image of an intelligent, multi-product furnace, 100% connected to Industry 4.0, which allows us to obtain all kinds of production data in real time, foresee maintenance stoppages, scrap stock control, etc.

The recovery of metal waste in aluminium foundry is key to improving the cost of the process. Enrique Uriarte, our Sales Manager, explains how internal recycling can help us to improve it.

REVERBERATORY FURNACE / HOW TO PROTECT THE BURNERS The ceramic blocks of the burners are a critical area of the linings, they have to be able to resist high temperatures, high temperatures,thermal shock & chemical attack, without losing their geometrical characteristics and ensuring good flame direction.

In the framework of the ETEKINA project, INSERTEC collaborates in a case study on the reduction of emissions in secondary aluminium production plants through the technology: Greener furnaces + HPHE.

To standardize and unify nomenclature criteria for plastic and similar materials, we have been adopted the following definitions.

At INSERTEC we have been working on how to contribute to the production forecasts and planning of foundries, with materials that offer the same versatility and flexibility required of those responsible for production and maintenance.

The rotary-hearth continuous furnace has established itself as a key piece of equipment in T5 heat treatment processes and, more specifically, in solubilizing and aging. Flexible, compact, fast, efficient, automated…: let's review some of its main strengths.

When we take a 25kg bag of CUARSIL we read, apart from the name, the granulometry and the percentages of binder it contains. The whole bag contains quartzite. But NOT all the content of the bag is SCR.

Considerable progress has been made incurrent CONSTRUCTION & COMMISSIONING phase of the project. Among the advances made, the last furnace (Sidewell Melting Furnace) of the project has been received.

Commissioning of a 100 tonne melting furnace with a melting capacity of 10 t/h. It is a head furnace and the whole factory depends on it. It melts any scrap containing aluminium under the most severe conditions ever seen before.

In the series of short articles we will be presenting monthly in our NewsLetter, we will focus on the practical aspects associated with the demolition and construction of crucible induction furnaces lined with quartzite.

RONGTAI trusts in INSERTEC's experience by acquiring new equipment for the recycling of internal aluminium swarf waste. LAU INTELLIGENT SYSTEM lands in Mexico with MARTINREA.

Last April 22nd was World Earth Day. At Insertec, we didn't celebrate it because our commitment to the environment knows no dates. We work every day to develop solutions that, as well as responding to the needs of our clients, are also eco-responsible. In both our furnaces and refractory units, we c ...