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The lining of aluminium transport ladles is confronted with three problems: temperature loss during transfer, risk of thermal shock and slag build-up.

To complete its range of refractory products, Insertec has developed MAPATCH 90, a solution specifically designed to limit the adhesion of casting remains.

Transport Elements \

Transport Elements
  • Working lining

    ALUCRETE 20 FSR

    ALUCRETE 20 FSR

    Characterístics:

    - Dry mix based on chamote and alumino-silicates to be installed by vibration or ramming.

    - It is not wetted by molten aluminium. It might be used with or without a removable former.

    -Specially designed for the ALUMINIUM INDUSTRY.

    Applications:

    Lining of coreless induction furnaces for melting aluminium and its alloys. Lining of vessels in channel furnaces
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    INSELOC 81 SR

    INSELOC 81 SR

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1700 ºC
    Density: 2800 kg/m³
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    SILICAST AL

    SILICAST AL

    Low cement castable
    Main component: fused silica
    Max. Service Temp.: 1050 ºC
    Density: 2000 kg/m³
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    ALULITE 40

    ALULITE 40

    Insulate regular castable
    Main component: chamota
    Max. Service Temp.: 1100 ºC
    Density: 1500 kg/m³
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    ALULOC 60 SR

    ALULOC 60 SR

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1100 ºC
    Density: 2600 kg/m³
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    ALULOC 81 SR

    ALULOC 81 SR

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1100 ºC
    Density: 2800 kg/m³
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    Product: ALUCRETE 20 FSR

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1100 ºC
    Density: 2800 kg/m³
    Request for PDF ALUCRETE 20 FSR

    Product: INSELOC 81 SR

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1100 ºC
    Density: 2800 kg/m³
    Request for PDF INSELOC 81 SR

    Product: SILICAST AL

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1100 ºC
    Density: 2800 kg/m³
    Request for PDF SILICAST AL

    Product: ALULITE 40

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1100 ºC
    Density: 2800 kg/m³
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    Product: ALULOC 60 SR

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1100 ºC
    Density: 2800 kg/m³
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    Product: ALULOC 81 SR

    Low cement castable
    Main component: bauxite
    Max. Service Temp.: 1100 ºC
    Density: 2800 kg/m³
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  • Patching

    INSEPATCH 70 PF

    INSEPATCH 70 PF

    Phosphatic plastic mass
    Main component: tabular alumina
    Max. Service Temp.: 1700 ºC
    Density: 2800 kg/m³
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    INSEPLAST 61 F

    INSEPLAST 61 F

    Phosphatic plastic mass
    Main component: tabular alumina
    Max. Service Temp.: 1700 ºC
    Density: 1750 kg/m³
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    INSEPLAST 90 PF

    INSEPLAST 90 PF

    Phosphatic plastic mass
    Main component: tabular alumina
    Max. Service Temp.: 1800 ºC
    Density: 2900 kg/m³
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    ALGUN 45

    ALGUN 45

    Dry gunning mass
    Main component: chamota
    Max. Service Temp.: 1200 ºC
    Density: does not apply
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    ALGUN 82

    ALGUN 82

    Dry gunning mass
    Main component: bauxite
    Max. Service Temp.: 1200 ºC
    Density: does not apply
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    Product: INSEPATCH 70 PF

    Dry gunning mass
    Main component: bauxite
    Max. Service Temp.: 1200 ºC
    Density: does not apply
    Request for PDF INSEPATCH 70 PF

    Product: INSEPLAST 61 F

    Dry gunning mass
    Main component: bauxite
    Max. Service Temp.: 1200 ºC
    Density: does not apply
    Request for PDF INSEPLAST 61 F

    Product: INSEPLAST 90 PF

    Dry gunning mass
    Main component: bauxite
    Max. Service Temp.: 1200 ºC
    Density: does not apply
    Request for PDF INSEPLAST 90 PF

    Product: ALGUN 45

    Dry gunning mass
    Main component: bauxite
    Max. Service Temp.: 1200 ºC
    Density: does not apply
    Request for PDF ALGUN 45

    Product: ALGUN 82

    Dry gunning mass
    Main component: bauxite
    Max. Service Temp.: 1200 ºC
    Density: does not apply
    Request for PDF ALGUN 82
Cucharas en fundición de aluminio Cucharas en fundición de aluminio Cucharas en fundición de aluminio Cucharas en fundición de aluminio

MAPATCH 90 \

The MAPATCH 90, for the coating in transfer ladle, works as a slaughter material to which the slag and casting remains adhered, which could contaminate the following flows, keeping the base refractory substrate away from the action and attack of the slag that damage this coating having to repair the surface of the ladle.

Main advantages of this material:

  • Easy application.
  • Quick drying, does not require detailed control of the drying process.
  • Easy removal and cleaning of the material once its useful life is exhausted.
  • Ability to capture and retain slag as long as it stays warm.

Coating in concrete or preshaped cast

Description of images

  1. Coating of ladles
  2. Coating with preshaped cast and concrete
  3. Launder
  4. Launder

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